Roller Services

Bluegrass Roller has been servicing customers for over 20 years, and is a leading provider of roller repair and roller maintenance services. We understand the importance of equipment up time, and having properly functioning rollers is key to any operation regardless of the industry you are in. Whether you need repairs, replacements, or general roller maintenance, our team of highly skilled technicians is dedicated to providing top-notch service and ensuring that your rollers are in optimal condition. We use state-of-the-art equipment and techniques to accurately diagnose and solve any roller issues, ensuring minimal downtime for your operations. At Bluegrass Roller Service, we strive to exceed expectations and deliver reliable, efficient, and cost-effective roller solutions to meet your specific needs. No matter the type of roller or roller service you require, you can trust us to get the job done right, the first time. 


Roller Recovering

Roller recovering is a highly beneficial process for businesses that use rollers in their operations. Bluegrass Roller Service offers expert roller recovering services that can extend the life of your existing rollers while also saving you money. By taking an existing roller, whether it is made of rubber or urethane, and refurbishing it to like-new condition, we can help improve its performance and longevity.

The process from roller recovering involves removing the existing compound of the roller, applying a new layer of compound, and grinding it down to your desired specifications. This process not only restores the functionality of the roller but also ensures that it meets your specific requirements for your business needs. Our team at Bluegrass Roller Service has both the skills and experience to properly handle the roller recovering process, ensuring that your roller is restored to its optimal performance.

One of the major advantages of roller recovering is that it is a cost-effective solution compared to purchasing a new roller. Over time, rollers can become worn down due to constant use and exposure to various elements such as heat, chemicals, and friction. Instead of investing in a new roller, roller recovering allows you to restore your existing roller to its original condition at a fraction of the cost. This can result in significant cost savings for your business, making roller recovering an attractive option.

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Roller Regrinding

Roller regrinding can be an essential part of the maintenance and upkeep of industrial rollers used in a variety of manufacturing processes. Sometimes, just cleaning up the working face of your roll is all it needs. Utilizing our state-of-the-art processing equipment, we can resurface all types of rubber and urethane rollers, and ensure a high-quality finish. Our skilled team is able to remove just the right amount of compound from the roller face, leaving it free of imperfections and ready to continue its important role in your production line.

One of the major advantages of roller resurfacing is its cost-effectiveness. By choosing to regrind an existing roller rather than recovering it or even purchasing a new one, companies can save significant amounts of money on replacement costs. This is especially beneficial for smaller businesses or those with a limited budget, as it allows them to maintain their equipment and keep operations running smoothly without breaking the bank.

But it's not just about saving money - roller resurfacing can also help save on downtime. When a roller becomes worn or damaged, it can cause disruptions in your production process, leading to costly delays. By opting for regrinding, you can quickly and efficiently address any imperfections in your rollers and return them to their optimal working condition. This means you can keep your production line running smoothly and minimize the impact on your business.


Roller Repair

Bluegrass Roller is proud to offer top-of-the-line roller repair services to our valued clients. Our skilled technicians have years of experience and specialized training in repairing damaged rollers, ensuring that they are restored to their original condition and perform at their best. Not only does Bluegrass Roller repair rolls by resurfacing or refurbishing the covering, we also take care of any core repairs needed.  From bent shafts to bearing fit repairs and more, we have the expertise to fix it. We use only the highest quality materials and techniques to ensure long-lasting results, so you can trust that your rollers will be in good hands with Bluegrass Roller. Don't let damaged rollers slow down your business – let us take care of them for you and get them back in perfect working condition.



Our team of experts can create a new roller based on a customer’s drawing or by reverse engineering an existing roller. This means we can replicate an OEM roller at a lower cost without sacrificing quality. Our strong relationships with our vendors allow us to source top-of-the-line materials and components without the high prices or long wait times typically associated with OEM parts. This not only reduces the overall cost of a new roller, but also decreases the downtime for our customers, keeping their production process running smoothly.

With our commitment to delivering exceptional customer service and our dedication to providing cost-effective solutions, Bluegrass Roller Service is the preferred choice for many companies seeking replacement rollers. Our reliable products and timely delivery make us a valuable partner for companies in a variety of industries, from metals to food and glass production. Trust in us to supply you with a new, high-quality roller at a reasonable price.

Specialty Services

Bluegrass Roller Service is a one-stop shop for all of your roller needs. We offer a wide array of specialty services, such as:

  • Crowning
  • Grooving
  • Bow Rolls
  • Chrome Rollers
  • Balancing
  • Fiberglass Sleeves
  • Alloy Furnace Rollers
  • Levelers
  • Brush Rollers
  • Fabric Composite Rollers
  • Thermal Sprays for Silicone, Teflon, Ceramic, and Tungsten Carbide Applications
  • Roll Maintenance - removal, rebuild, replacement, and installation of bearing housing, bearings, and seals
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Regions Served


Call us at 502.647.2100 and we'll be happy to discuss your roller repair needs!